Laser Wizard has delivered precision aluminium laser cutting to Sydney businesses since 1999. From our 3,500 sqm facility in St Marys in Western Sydney, we cut aluminium across a broad range of grades and thicknesses with clean, burr-free edges ready for folding, welding, anodising or assembly. Orders confirmed early in the business day move quickly through our floor, with next-business-day delivery across the Sydney metro. ISO 9001:2016 certified, Australian family-owned, and backed by 12 in-house services so your aluminium job goes from drawing to finished part without leaving our floor.

Our Aluminium Laser Cutting Capabilities

Grades we cut

We laser cut the full range of common aluminium grades — 5005 for anodising and architectural work, 5052 for general sheet-metal forming and marine applications, 5083 for high-strength marine and structural use, and 6061 for structural and machined components. Other grades and tempers are available on request. Send your drawing and grade requirement and we’ll confirm availability with your quote.

Clean, burr-free edges

Aluminium is highly reflective and conducts heat rapidly, so it demands the right cutting setup to achieve a quality edge. We cut aluminium for a clean, burr-free finish that needs little or no secondary deburring before folding, welding or anodising — protecting the appearance and corrosion resistance that make aluminium worth specifying.

Thickness, sheet size and tolerance

We cut aluminium across a broad range of thicknesses and sheet sizes, with every job nested for optimal material yield before cutting begins — an important saving on aluminium, where raw material is a significant part of job cost. For your specific thickness and tolerance requirements, send your drawing and we’ll confirm with your quote.

Fast Turnaround, Next-Business-Day Sydney Metro Delivery

Speed is our biggest differentiator. Orders confirmed early on a business day move quickly through our floor, with next-business-day delivery across the standard Sydney metro zone. Because aluminium is held in fewer standing grades and thicknesses than mild steel, less common specifications may need 1–2 business days for material before cutting begins — tell us your timeline and we’ll confirm.

What We Cut Aluminium For

Across 25 years we’ve cut aluminium for thousands of Sydney businesses. The categories below are our most common applications, but we work across every industry that relies on lightweight, corrosion-resistant metal.

• Architectural & decorative — Laser-cut screens, façade panels, balustrade infills, signage and feature panels in anodising-grade aluminium. Clean, burr-free edges suit visible, finished work.
• Marine & transport — 5052 and 5083 parts for boat builders, trailers, and transport fit-outs where light weight and salt-water corrosion resistance matter.
• Electronics & enclosures — Lightweight chassis, brackets, heat-sink plates, and enclosures where aluminium’s weight and thermal properties are an advantage.
• Structural & machined components — 6061 brackets, mounting plates and machined-ready blanks for engineering and industrial clients.

How It Works — Our Aluminium Laser Cutting Process

1. File submission — Send drawings in DXF, DWG, or STEP via the quote form below or email. We accept SolidWorks, AutoCAD, Inventor, Fusion 360, Rhino and Onshape files. PDFs are accepted for indicative quoting but we’ll need a vector file for production.
2. Nesting & optimisation — We nest your parts for maximum material efficiency — a meaningful saving on higher-cost aluminium. Saved nests make re-orders faster to quote and cut.
3. Cutting — Aluminium is cut on our TRUMPF machines, calibrated and serviced to maintain accuracy and edge quality.
4. Secondary operations — Most parts need more than cutting. We fold, weld (including TIG for aluminium), drill, tap, roll, and finish in-house — 12 operations in total. Your aluminium job stays with us from raw sheet to finished part. Related services: Folding · Welding · Drilling & Tapping · Surface Treatment
5. Quality check & delivery — Every job is inspected against drawing before it leaves the workshop. Sydney metro orders are delivered next business day; interstate freight on request.

How We Quote

Aluminium laser cutting is quoted job-by-job because cost depends on grade, thickness, cut length, hole count and quantity — and aluminium raw-material price moves with the market. For an accurate quote, send your DXF or DWG using the form below. We typically return pricing within one business day; urgent quotes in hours. Freight is included in the quoted price for the standard Sydney metro zone.

Why Choose Laser Wizard for Aluminium Laser Cutting

• 25+ years of laser cutting experience (since 1999)
• Clean, burr-free edges ready for folding, welding and anodising
• ISO 9001:2016 certified quality management
• Australian, family-owned and operated
• 3,500 sqm facility in St Marys, Western Sydney
• 12 services under one roof: laser cutting, waterjet, folding, welding (incl. TIG), drilling, tapping, rolling, surface treatment, saw cutting and related secondary operations
• Fast turnaround, next-business-day Sydney metro delivery
• No minimum order — single prototypes welcome
• Material certification and traceability for projects that require it
• ABN 90 086 151 322

Aluminium Laser Cutting FAQ

Q1. What grades of aluminium do you laser cut?
We cut all common grades including 5005, 5052, 5083 and 6061, plus other grades and tempers on request. 5083 is recommended for high-strength marine work; 5005 for anodising and architectural finishes.

Q2. Can you laser cut aluminium cleanly given it’s reflective?
Yes. Aluminium is reflective and conducts heat quickly, so it needs the right cutting setup — which we have. We cut for a clean, burr-free edge ready for folding, welding or anodising.

Q3. What is the minimum order quantity?
There is no minimum. We laser cut single aluminium prototypes as readily as batch production runs.

Q4. Can you also fold, weld and finish the aluminium after cutting?
Yes — we offer 12 in-house services including TIG welding for aluminium, folding, drilling, tapping, rolling and surface treatment, so you receive finished parts, not just cut blanks.

Q5. What file formats do you accept?
DXF, DWG and STEP preferred. We accept SolidWorks, AutoCAD, Inventor, Fusion 360, Rhino and Onshape files. PDFs for indicative quoting only.

Q6. How quickly can you turn around an aluminium laser cutting order?
Orders confirmed early on a business day move quickly through our floor, with next-business-day Sydney metro delivery, subject to material availability. Less common aluminium grades may need 1–2 business days for material.

Q7. Do you deliver outside Sydney?
Yes — we ship Australia-wide via nominated freight carriers. Sydney metro delivery is included in the quoted price; interstate freight is calculated by weight, dimensions and destination.

Request a Quote

Send us your DXF, DWG, or STEP file and we’ll return a quote within one business day. Urgent? Call us on 02 9623 2335.